01Recommended
FDM · PLA
Light and easy to sand and paint. The most common choice for weapons and armor pieces.
- Detail
- 2/5
- Strength
- 4/5
- Large parts
- 5/5
- Cost efficiency
- 5/5
Use Case · Cosplay
FDMMake cosplay props
big but light
Cosplay props are large and carried around all day, so weight matters. The usual approach is to print in FDM with light infill, split by section, then assemble and paint.
Quick answer
Cosplay props are usually printed light in FDM PLA with partial infill, and anything over 300 mm is split into parts joined with alignment pins and slots. PETG is safer for hot or outdoor events, and small emblems or rings printed separately in DLP resin lift the finish.
By Seo Jeongju, CEO of WOW3DLast updated First published
Recommended process & material
02Outdoor / summer
FDM · PETG
PLA can warp in a hot car. For outdoor events, PETG is safer.
- Detail
- 2/5
- Strength
- 4/5
- Large parts
- 5/5
- Cost efficiency
- 5/5
03Jewelry & details
DLP resin · Standard resin
Print small detailed parts such as rings and emblems separately in resin and attach them.
- Detail
- 5/5
- Strength
- 3/5
- Large parts
- 2/5
- Cost efficiency
- 4/5
General tendencies on a 5-point scale. Real results depend on geometry, size and material.
Design checklist
4 items- 1
Props over 300mm are printed in parts. Alignment pins and slots at the joints make them strong and easy to line up.
- 2
For long weapons, design a through-hole for a metal rod or carbon tube so they do not bend or snap.
- 3
For wearables such as helmets, scale to your actual head size and leave 1–2cm of inner clearance.
- 4
FDM parts have layer lines; primer and filler before paint give a smooth finish.
Sample price
One 250×120×60mm prop (FDM)
- Example size
- 250×120×60mm
- Recommended method
- FDM
- Quantity
- 1 pcs
- Shape
- General shape
We have pre-filled the price calculator with 250×120×60mm. Change the size, material and quantity to compare prices.
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Real Output
Real 3D printing work by WOW3D
Parts we printed in-house on FDM, SLA and DLP machines. See more in the print gallery.
Bluetooth speaker housing
FDM · PLA
Shoe-brush production jig
FDM · ABS
Magnetic levitation stand
FDM · PLA
Arduino product enclosure
FDM · PLA
Frequently asked questions
QCan you make weapons longer than 1m?
Yes, by printing in parts. If you are unsure where to split, add a note and we will discuss splitting separately.
QCan I get it painted?
The standard quote covers printing and support removal. If you need finishing or painting, add it to the notes and we will tell you what is possible.
QI have a fixed event date.
Large props take longer to print, so order with some margin and tell us the event date.