Use Case · Replacement Parts

FDM

Can’t find the part?
Print a new one

Appliances, furniture and vehicles are often thrown away over one small plastic part. With the original part or its dimensions, we can rebuild the 3D model and print it in the same shape.

Quick answer

Discontinued or broken plastic parts can be rebuilt as 3D models from the original part or its dimensions; without a 3D file, we start with modeling from photos and key measurements. Use FDM PETG or ABS for everyday parts (ABS outdoors or in vehicles), TPU for parts that must flex, and Tough resin for precise gears and clips.

By Seo Jeongju, CEO of WOW3DLast updated First published

Recommended process & material

01Recommended

FDM · PETG / ABS

An all-round choice for everyday loads and temperatures. ABS is safer outdoors or in vehicles.

Detail
2/5
Strength
4/5
Large parts
5/5
Cost efficiency
5/5
02Flexible parts

FDM · TPU

Gaskets, bumpers and caps that need to bend are printed in TPU.

Detail
2/5
Strength
4/5
Large parts
5/5
Cost efficiency
5/5
03Small precise parts

SLA resin · Tough resin

Small precise parts such as gears and clips are reproduced more accurately in resin.

Detail
5/5
Strength
3/5
Large parts
3/5
Cost efficiency
3/5

General tendencies on a 5-point scale. Real results depend on geometry, size and material.

Design checklist

4 items
  1. 1

    Keep the broken original and measure it, along with the mating part, for better accuracy.

  2. 2

    If the part broke under load, reinforce it slightly thicker than the original.

  3. 3

    Gears and threads are more precise in resin; leave about 0.2mm clearance on moving surfaces.

  4. 4

    Print one or two first to check the fit, then order the quantity you need.

Run a free STL check before printing

Sample price

Two 40×30×20mm parts (FDM)

Example size
40×30×20mm
Recommended method
FDM
Quantity
2 pcs
Shape
Solid part

We have pre-filled the price calculator with 40×30×20mm. Change the size, material and quantity to compare prices.

See a price in the calculator

Exact quote

Have a 3D file? Get an exact quote now

  1. 1Upload file
  2. 2Auto analysis
  3. 3Instant quote

Upload STL, OBJ, 3MF or STEP and we analyze volume and supports to price it instantly. No sign-up needed.

Real Output

Real 3D printing work by WOW3D

Parts we printed in-house on FDM, SLA and DLP machines. See more in the print gallery.

  • Mac mini storage tray — PLA FDM 3D printed part by WOW3D

    Mac mini storage tray

    FDM · PLA

  • Small electronic components — PETG FDM 3D printed part by WOW3D

    Small electronic components

    FDM · PETG

  • Bluetooth speaker housing — PLA FDM 3D printed part by WOW3D

    Bluetooth speaker housing

    FDM · PLA

  • Shoe-brush production jig — ABS FDM 3D printed part by WOW3D

    Shoe-brush production jig

    FDM · ABS

Frequently asked questions

Q

I have the part but no 3D file.

Send photos and key dimensions and we will model it first. Simple shapes keep the modeling cost low.

Q

Will it be as strong as the original?

Not identical to an injection-molded part, but adjusting material and thickness gives enough strength for everyday use. Tell us the use and we will recommend a material.

Q

Can I copy an OEM part?

Making a replacement for personal repair is generally fine, but copying trademarked or design-protected parts for sale may be restricted.